686 & 762 IBR and Corrugated Africa Pouplar Profile Roll Forming Machine
Machine components list:
| Name | NO. | Unit |
| 1.De-coiler | 2 | set |
| 2.Forming machine | 1 | set |
| 3.Cutting device | 1 | set |
| 4.PLC control box | 1 | set |
| 5.Hydraulic pump station | 1 | set |
| 6.Production support table | 1 | set |
Main Parameter
1) Material of the profile: GI or color steel
2) Thickness range: 0.3-0.8mm
3) Main motor power:5.5kw, AC motor, motor inside of main machine (Brand: Guomao of China) (according the final design)
4) Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5) Roll station: about 18 stations (according the final design)
6) Roller material:ASTM1045 chrome plated surface with chrome,CNC,
7) Shaft diameter: ￠70mm material: SAE1045 with quenching and tempering
8) Machine roll forming speed:not less than 15m/min
9) Transmission: by chain, one inch, single line
10) Roll former has leveling bolts in the base for adjust the leveling
11) Machine base frame adopt H beam welding steel
12) In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
13) Machine adopt new station to make machine more strong
14) To avoid accidents,all of drive part adopt protect cover
15) Color of machine: Blue and yellow (or base on customer request)
Detail Information:
1. DECOILER
(1) Max. Width: 1250 mm
(2) Inner Diameter: Φ450 – Φ550 mm
(3) Out Diameter: 1500 mm
(4) Max. Loading Capacity: 5000 kgs
2. ROLL FORMING MACHINE
Rollers: design by senior engineers with Auto-cad software, manufactured with 45# high grade steel by CNC machine tools and coated with hard chrome;
Shaft: manufactured with 45# high grade steel by CNC machine tools;
Supporting frame: steel wallboard to guide the forming station bearing basement;
(1) Material Thickness: 0.3-0.8 mm PPGI and GI
(2) NO. of roller Stations:up 18groups
Down11groups
(3) Material for Rollers: high grade 45# steel polished and coated with chrome HRC55-60°
(4) Material for shaft: high grade 45# steel polished and coated with chrome HRC55-60°
(5) Diameter of shaft: 70mm
(6) Frame panel thickness:14mm
(7) Bottom frame: 36# H-section steel
3. CUT-OFF DEVICE
Function: cutting action is controlled by PLC. The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Power supply: hydraulic station;
Frame: welding steel frame;
Stroke switch: non-contact photoelectric switch;
Cutting after forming: cut the sheet after roll forming to required length;
Length measuring: automatic length measuring.
(1)Material for Cut-Off Modular:Cr12 steel after treatment
(2)Hardness for Heat Treatment:HRC55 – 60°
(3)Cut-Off Type: Hydraulic, Automatic Cut-Off
(4) Motor for Hydraulic Stand: 3kW
4.PLC CONTROL BOX
(1) Type: PLC Frequency Control System with touch screen
(2) PLC Brand: Delta
(3) Encoder Brand: Omron
(4)Length Error: ±2mm
(5)Language: English and Chinese
(6)Voltage: 380v/50HZ, 3Phase (it depends on customer requirement)
Electric control system
Automatic length measurement: one unit tooling of length measuring which is lightly pressed on the surface of the steel sheet; the tolling will roll with the moving speed of the steel sheet and then sense to measure its length; length inaccuracy can be amended easily.
Automatic quantity measurement;
PLC is used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved;
Control panel: Button-type switch, LED display length and quantity ;
Unit of length: millimeter;
Motor Over-Load, System Over-Current, Short circuit Protection function;
Display total length and total quantity produced.
Customer inspected machine
Loading Photos
Package:
1.one 40ft container for loading one set machine with manual decoiler;
2. the whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3. Spare parts and some small parts packed in plastic tooling box;
4. All Components Fixed by steel wire with Container.
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686 & 762 IBR and Corrugated Profile Roll Forming Machine / Metal Roofing Equipment Images
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